Technical Note: Thermino xPlus in back-up Electric Mode
(D0093)
NOTICE
Please read & comply with all these instructions before commencing installation. Failure to install and operate this system in accordance with these instructions will invalidate the manufacturer’s warranty.
Please leave these instructions with the customer for future reference.
Always use these instructions in conjunction with the Installation and User Instructions Manual of the purchased Sunamp heat battery.
1. Introduction
1.1 General
The following instructions provide guidance for the installer and end-user of Thermino® xPlus heat batteries when used in back-up electric mode (charging via the 2.8kW or 1.8kW internal heating element).
The installation of Thermino® xPlus in back-up electric mode must be carried out by a competent installer in accordance with local codes and regulations for plumbing, electrical installations and potable water supply.
Please note that using a Thermino® xPlus in back-up electric mode is not the standard intended use of the product. The primary function of a Thermino® xPlus heat battery is to be hydraulically charged by an external heat source (i.e. Heat Pump or Boiler) as a primary source of energy, with an option of adding Solar PV as an additional source of energy. Both these options require the use of an appropriate Optimino® key from the XX01 and XX02 ranges respectively. For detailed information on standard installation of the heat battery, please refer to document D0084.
The installation of Thermino® xPlus heat batteries in continuous back-up electric mode is a temporary solution and will only be permitted in the circumstances highlighted below. Otherwise, it will be considered a non-standard installation as it deviates from the intended use of the product, which will invalidate the manufacturer’s warranty:
The Heat Pump or Boiler is momentarily non-operational due to maintenance requirements.
The Heat Pump or Boiler is not operational in DHW mode only.
For DSR services.
To operate Thermino xPlus heat batteries in temporary continuous electric mode, please refer to document D0116. Operating Thermino xPlus products powered by solar PV (Optimino ‘XX02’ key required) via a compatible solar power diverter is not affected by the above. Please refer to D0085 document series for a list and installation instructions of compatible solar power diverters.
WARNING
All installations must be carried out by a competent installer in accordance with local codes and regulations for plumbing, electrical installations and potable water supply.
1.2 Symbols Used
In these instructions the following symbols are being used to draw the user’s attention to information of particular importance.
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury or material damage.
NOTICE
Signals information that is considered important but not hazard related.
1.3 Abbreviations
The following abbreviations are used throughout the document:
DHW – Domestic Hot Water
DSR – Demand Side Response
MCB - Miniature Circuit Breaker
PDC – Power Diversion Controller
PV – Photovoltaic
2. Safety
2.1 General Safety Notices
WARNING
Only competent persons suitably qualified to carry out plumbing and electrical work may undertake installations, repairs or relocations of the appliance.
Product training on the full range of Thermino heat batteries is available from Sunamp or authorised training partners.
WARNING
Risk of electric shock – potential dual supply. Always isolate the power supplies to the heat battery controller before working on the heat battery.
CAUTION
These instructions must be read in conjunction with the Installation and User Instructions for the respective Thermino product.
CAUTION
Do not operate the immersion heater until the correct commissioning procedure has been identified and the unit has been appropriately commissioned (see document D0114).
CAUTION
Each heat battery must be protected by its own dedicated MCB and have a double pole isolating switch with a contact separation of at least 3mm in both poles, which is located in close proximity to the heat battery. For required MCB specification, please refer to Table 1 of the heat battery and user instructions manual.
CAUTION
Use the strain reliefs supplied with the heat battery to ensure cables are secured in place.
3.0 Accessing Back-up Electric Mode
Accessing back-up electric mode in Thermino® xPlus heat batteries can be achieved by following the installation procedure outlined below. Please follow these instructions in conjunction with the Thermino® xPlus manual (document D0084) for the correct installation and commissioning of the product.
NOTICE
Note that using Thermino® xPlus heat batteries in back-up electric mode is not the intended use of the product. Please be aware that this may affect the energy efficiency of the product. Therefore, extended use of Thermino® xPlus heat batteries in back-up electric mode is not recommended and is restricted to the circumstances listed in the Introduction.
NOTICE
Engaging the Volt-Free switch below will put the heat battery into electric back-up mode. This can lead to increased electricity consumption, resulting in higher energy costs. This should be explained to the end user and the switch labelled accordingly.
Do not remove the Optimino key.
3.1 Installation of a Volt-Free Switch
WARNING
Risk of electric shock – potential dual supply. Always isolate the power supply/ies to the heat battery controller before working on the heat battery.
Fit a VOLT-FREE switch on the charge link between terminals 1 & 2 in the controller wiring centre. Closing this switch will force the unit into back-up electric mode. When using an Optimino PV key of type ‘XX02’ and a power diverter is installed, the unit will charge via Solar PV if PV energy is available. If scheduled reheat times are programmed on the PDC, the unit will charge via grid supply during these periods. Please note, it is not recommended to programme scheduled reheat times once a Thermino xPlus product is connected to an external heat source as this might lead to increased grid electricity consumption. Please refer to Figure 1 below:
Figure 1: setting Thermino xPlus in back-up electric mode by installing a Volt-Free switch
You can alternate between ‘external heat source charging mode’ and ‘internal heating element (electric) charging mode’ by closing & opening this switch.
‘internal heating element (electric) charging mode’ = Switch closed (ON).
‘external heat source charging mode’ = Switch open (OFF).
NOTICE
If an external heat source is installed and operational, every time back-up electric mode is activated, the unit will experience a 5-minute timer between external to internal heat source switchover to avoid simultaneous heat source operation. This protects the heat battery and external heat source from overheating.
NOTICE
If a boost button is wired in terminals 3 & 4 in the wiring centre and a myenergi eddi PDC is installed, the DSR functionality will only work if the solar/permanent output is wired to the myenergi relay & sensor board, please see Figure 2 below:
Figure 2: myenergi eddi relay & sensor board
Please follow D0085 document series for programming boosts/reheat times for the various solar diverters, and for more information on solar PV wiring, installation & settings instructions. Setting a scheduled reheat/boost time ending right before your main hot water consumption period of the day will ensure comfort & maximise the use of PV-generated electricity.
NOTICE
For detailed wiring, hydraulic installation and commissioning instructions, please refer to the heat battery Installation & User Instructions manual.
Document Part Number: D0093
Version Number: 1.0
Publication Date: 11.09.2024
Sunamp Ltd
1 Satellite Park
Macmerry
East Lothian
EH33 1RY
Scotland
Customer Service (Phone): +44 (0)1875 610 001
Customer Service (Email): customerservice@sunamp.com
www.sunamp.com