▪️D0104: Mandatory plumbing components for Sunamp heat batteries

Technical Note: Mandatory plumbing components for Sunamp heat batteries

(D0104)

NOTICE

Please read & comply with all these instructions before commencing installation. Failure to install and operate this system in accordance with these instructions will invalidate the manufacturer’s warranty.
Please leave these instructions with the customer for future reference.
Always use these instructions in conjunction with the Installation and User Instructions Manual of the purchased Sunamp heat battery.


1. Introduction

1.1 General

Poorly installed or poorly maintained heating and hot water systems, specifically around control of water pressure inside the system, can cause Sunamp heat batteries to fail. The purpose of this bulletin is to ensure that the risk of damage to systems using Sunamp’s Thermino range of heat batteries for hot water is minimised by reinforcing information that is already present in our manuals about the plumbing components that must be installed with Sunamp heat batteries, how to install them, and how they fit together as a complete system.

WARNING

All installations must be carried out by a competent installer in accordance with local codes and regulations for plumbing, electrical installations and potable water supply.


1.2 Symbols Used

In these instructions the following symbols are being used to draw the user’s attention to information of particular importance.

WARNING

Indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury or material damage.

NOTICE

Signals information that is considered important but not hazard related.

1.3 Abbreviations

The following abbreviations are used throughout the document:

  • ERV - Expansion Relied Valve

  • EV - Expansion Vessel

  • PRV - Pressure Reducing Valve


2. Safety

2.1 General Safety Notices

WARNING

Only competent persons suitably qualified to carry out plumbing and electrical work may undertake installations, repairs or relocations of the appliance.
Product training on the full range of Thermino heat batteries is available from Sunamp or authorised training partners.

WARNING

Risk of electric shock – potential dual supply. Always isolate the power supplies to the heat battery controller before working on the heat battery.

CAUTION

These instructions must be read in conjunction with the Installation and User Instructions for the respective Thermino product.

CAUTION

Do not operate the immersion heater until the correct commissioning procedure has been identified and the unit has been appropriately commissioned (see document D0114).

3. Important reminders

NOTICE

• The plumbing components shown in Table 1 below are mandatory to protect and maintain good working order and performance of Sunamp Thermino and UniQ direct and indirect models of heat batteries.

• NOT fitting the mandatory plumbing components to the freshwater circuit may lead to damage of the heat battery and invalidation of the warranty.

• All mandatory components must be maintained in line with the manufacturer’s instructions. Poor maintenance of external components could damage the heat battery and lead to failure. Please note, failure to install and maintain the mandatory plumbing components can invalidate the heat battery warranty.

• Refer to product manuals for key UniQ & Thermino ePlus, xPlus and TS system drawings.


Mandatory plumbing components for all Sunamp Thermino and UniQ heat batteries

Heat Battery isolation valve

MUST be fitted to enable safe and adequate heat battery maintenance (if required). Do NOT install this between the heat battery and expansion vessel or ERV. Please refer to the hydraulic diagrams in the product user manual for more information.

Mains cold water pressure reducing valve (PRV)

The maximum rating of the valve MUST not exceed the maximum operating pressure of the heat battery.

Mains expansion relief valve (ERV)

The maximum rating of the ERV MUST be no higher than 8 Bar. The operation of the component must be checked and deemed satisfactory in accordance with the manufacturer’s maintenance instructions, and preferably coincide with the expansion vessel maintenance intervals. The ERV can be located away from the heat battery provided there are no check valves between the ERV and the heat battery. The ERV must be discharged in accordance with existing local codes and regulations.

Expansion vessel/shock arrestor

Charge pressure of the expansion vessel/shock arrestor MUST be equal to the mains incoming pressure. A minimum of 0.5L expansion vessel/shock arrestor is required (please follow the correct calculation methodology for sizing EVs). The charge pressure must be checked and topped up in accordance with the expansion vessel/shock arrestor manufacturer’s instructions for maintenance, or annually, whichever is sooner.

Hot water thermostatic mixing valve

MUST be fitted and regulated to provide hot water output ranging between 45°C and 55°C.


Water conditioner

MUST be installed in areas where water hardness can exceed 150ppm

Thermino and UniQ indirect models only

Auto-bypass valve

MUST be regulated to meet flow rate requirements and the heat pump’s defrost minimum flow rate and volume requirements (if external heat source has an integrated auto-bypass valve, do not install another!). Can be omitted if:
(i) heat source does not exceed the maximum recommended flow rate of the heat battery in any operational mode,
(ii) there is sufficient system volume to allow defrost operation of the heat source,
(iii) heat source does not use the heat battery for defrost, and
(iv) heat source is a GSHP or a Boiler.

Expansion vessel (primary circuit)

The external heat source circuit (closed circuit) MUST be fitted with a suitably sized EV such that there is an unobstructed pathway between heat battery ports B&C and the expansion vessel. Please refer to external heat source manufacturer’s guidelines for suitably sized expansion vessels. NOTE: if the heat battery is isolated from the expansion vessel, then an additional expansion relief valve MUST be fitted between the heat battery and its isolation point to avoid overpressure forming in a closed circuit! Please refer to the heat source manufacturer’s instructions for suitably rated expansion relief valves.

Table 1 - Mandatory plumbing components for Sunamp heat batteries

NOTICE

For detailed wiring, hydraulic installation and commissioning instructions, please refer to the heat battery Installation & User Instructions manual.



Document Part Number: D0104

Version Number: 1.1

Publication Date: 13.10.2025

Sunamp Ltd

1 Satellite Park

Macmerry

East Lothian

EH33 1RY

Scotland


Customer Service (Phone): +44 (0)1875 610 001

Customer Service (Email): customerservice@sunamp.com

www.sunamp.com